Rheem PE Series Service Manual

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PRINTED 0709 316437-001
On-Demand Gas Tankless
Water Heater Service Manual
Service information for single and multiple unit installations
for residential, commercial, recirculation and storage tank systems.
ATI-305-N GTS-305-NI GT-305-NI
ATI-305-P GTS-305-PI GT-305-PI
ATO-305-N GTS-305-NE GT-305-NE
ATO-305-P GTS-305-PE GT-305-PE
ATI-505-N GTS-505-NI GT-505-NI
ATI-505-P GTS-505-PI GT-505-PI
ATO-505-N GTS-505-NE GT-505-NE
ATO-505-P GTS-505-PE GT-505-PE
ATI-705-N GTS-705-NI GT-705-NI
ATI-705-P GTS-705-PI GT-705-PI
ATO-705-N GTS-705-NE GT-705-NE
ATO-705-P GTS-705-PE GT-705-PE
ATI-705A-N GTS-705-NIA AGT-705-NI
ATI-705A-P GTS-705-PIA AGT-705-PI
ATO-705A-N GTS-705-NEA AGT-705-NE
ATO-705A-P GTS-705-PEA AGT-705-PE
Series 100/101 & Series 200/201
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1 2 3 4 5 6 ... 59 60

Summary of Contents

Page 2 - Table of Contents

Fault Isolation Some of the checks below may need to be done by a qualified service technician. Call a service technician for any remedy that involve

Page 3 - General Information

Fault Isolation Code Fault Remedy 02 No burner operation during freeze protection mode Service Call - Check for possible freeze damage to heat excha

Page 4

14 Thermal Fuse Check gas type of unit and ensure it matches gas type being used. Check for restrictions in air flow around unit and vent terminal. C

Page 5

Electrical Diagnostic Points Wire Color Voltage Resistance Connector No. Pin No.’s (SV1, SV2, SV3, POV) Gas Valve and Modulating Solenoids (Main)

Page 6 - 100/101*

Electrical Diagnostic Points Wire Color Voltage Resistance Connector No. Pin No.’s Thermal Fuse / Overheat Switch Red - Red 11 - 13 VDC below 1

Page 7 - 200/201*

Electrical Diagnostic Points Wire Color Voltage Resistance Connector No. Pin No.’s (SV1, SV2, SV3, POV) Gas Valve and Modulating Solenoids (Main)

Page 8 - Schematic Diagrams

Electrical Diagnostic Points Wire Color Voltage Resistance Connector No. Pin No.’s Thermal Fuse / Overheat Switch Red - White 11 - 13 VDC below

Page 9

Wiring Diagram 305e/o, 305i, 505e/o, 505i COLOR CODINGW :WhiteBK:BlackBR:BrownR :RedBL:BlueY :YellowP :PinkO :OrangeG :GreenGY:Gray13BR31B12OFFDip SW1

Page 10 - Fault Isolation

Wiring Diagram 705e/o (ASME), 705i (ASME) A31W31B12OFFDip SW1387654F4WWB1BKBKMINMAXMODULATING VALVECURRENT ADJUSTINGGas pressureF3WWWPWWOUTGOING WA

Page 11

An “LC” or “00” error code indicates the unit is beginning to lime up and must be flushed. Failure to flush the appliance will cause damage to the he

Page 12

Table of Contents General Information...3-5Specifications...

Page 13 - Electrical Diagnostic Points

Component Replacement Instructions Ignition line Six screws Wire harness connector PC Board (dip switches) Three screws 1. Turn off the gas

Page 14

Component Replacement Instructions 13. Install the gas manifold using 2 new packings (included in kit) between the manifold and the heat exchanger.

Page 15

Component Replacement Instructions 1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Remove four screws securing the front panel

Page 16

Component Replacement Instructions Figure 10 black / orange orange / orange Figure 9 WARNING Failure to correctly assemble the components accordi

Page 17 - Wiring Diagram

Component Replacement Instructions 305e/o, 505e/o1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Turn off the water supply.

Page 18

Component Replacement Instructions 305i, 505i1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Turn off the water supply. 4.

Page 19 - Flushing the Heat Exchanger

Component Replacement Instructions 705e/o (ASME),705i (ASME) 1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Turn off the wate

Page 20 - WARNING

1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Turn off the water supply. 4. Remove four screws securing the front panel.

Page 21 - Gas Control Assembly

Propane (LPG) Natural Gas (NG) SW2 setup for 505i Switch No.FOF5643ON12Switch No.FOF5643ON12Switch No.FOF5643ON12Switch No.FOF5643ON12Component Repl

Page 22

Component Replacement Instructions 705e/o (ASME), 705i (ASME)1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Remove four screw

Page 23

General Information Safety Definitions This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and o

Page 24

Component Replacement Instructions 305e/o, 305i, 505e/o, 505i 1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Turn off the wat

Page 25

Component Replacement Instructions Assemble A.water flow sensor harness (black/yellow/red wires) B.water flow servo harness (red/blue/brown/yellow/gra

Page 26

Component Replacement Instructions 505e/o, 505i 1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Turn off the water supply. D

Page 27 - PC Board

Component Replacement Instructions 11. Remove the 4 screws attaching the water inlet to the underneath side of the water heater. a. water flow sensor

Page 28

Component Replacement Instructions 705e/o (ASME), 705i (ASME) 1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Turn off the wat

Page 29

Component Replacement Instructions 305e1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Turn off the water supply. Drain all w

Page 30 - Water Flow Control Assembly

Component Replacement Instructions 305eDisconnect PC Board (Figure 31) 11. Remove 1 screw connecting the PC Board to the heat exchanger assembly. 12

Page 31

Component Replacement Instructions 305e21. Install the largest O-ring (included in kit) over the water outlet tube and the two smaller O-rings (inclu

Page 32

Component Replacement Instructions 505e/o1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Turn off the water supply. Drain all

Page 33

Component Replacement Instructions Disconnect PC Board (Figure 39) 11. Remove 1 screw connecting the PC Board to the heat exchanger assembly. 12. R

Page 34

General Information On-Demand Gas Tankless Water Heater Service Manual4Service InformationThe on-demand water heaters must be installed according to a

Page 35 - Heat Exchanger

Component Replacement Instructions 20. Remove 2 screws above the exhaust. Pull assembly from the unit. (Figure 42) 21. Install the largest O-ring (inc

Page 36

Component Replacement Instructions 305i1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Turn off the water supply. Drain all w

Page 37

Component Replacement Instructions Ignition line 6 screws (gas manifold) PC Board screw 3 machine screws (gas valve) 13. Remove the 6 screws

Page 38

Component Replacement Instructions 19. Remove the wire harness attachments - sensors, heating elements, fusible link brackets. Ensure that the small

Page 39

Component Replacement Instructions 26. Install the O-ring (included in kit) over the water outlet tube and the O-ring (included in kit) over the wa

Page 40

Component Replacement Instructions 1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Turn off the water supply. Drain all water

Page 41

Component Replacement Instructions Disconnect PC Board (Figure 58) 10. Remove 1 screw from the water outlet bracket. Remove the bracket by rotating a

Page 42

Component Replacement Instructions 505iRemove Burner and Burner Cover Plate (Figure 59) 16. Remove the 8 screws attaching the burner cover plate to th

Page 43

Component Replacement Instructions 505i Remove Heat Exchanger and Air Intake/Exhaust 20. Remove 8 screws connecting the assembly to the water heater

Page 44

Component Replacement Instructions Combine the Heat Exchanger and the Air Intake/Exhaust 28. Push the heat exchanger into the air intake/exhaust ass

Page 45

General Information On-Demand Gas Tankless Water Heater Service Manual5Closed System/Thermal ExpansionCAUTION - PROPERTY DAMAGE HAZARDAs water is heat

Page 46

Component Replacement Instructions 705e/o (ASME)1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Turn off the water supply. Dr

Page 47

Component Replacement Instructions 15. Remove the fan assembly (4 screws) and install it on the new heat exchanger. (Figure 71) 16. Remove the flue

Page 48

Component Replacement Instructions 705i (ASME)1. Turn off the gas supply. 2. Turn off the 120 V power supply. 3. Turn off the water supply. Drai

Page 49

Component Replacement Instructions 14. Remove the 3 screws at the seal plate at the top of the water heater. Remove the seal plate and gasket. (Figu

Page 50

Component Replacement Instructions 24. Insert the burner and place the burner cover plate into position. Attach the burner cover plate first with 9 s

Page 51

Gas Pressure Setting Procedure 1. Remove the front panel (four screws). 2. Calibrate the low fire and high fire settings as follows: A. Remove the

Page 52

Figure 89 Forced Low Switch No.FOF857643ON12Figure 90 Forced High Switch No.FOF857643ON12Figure 91 Normal Switch No.FOF857643ON12Figure 88 Access plu

Page 53

Manifold Gas Pressure Settings 100/101 and 200/201 Series Altitude High Fire Low Fire High Fire Low Fire 305e/o 2.9 0.56 4.2 0.88 505e/o 3.3 0.5

Page 54

0-2000 ft (0-610 m) 2001-5200 ft (610-1585 m) 5201-7700 ft (1585-2347 m) 7701-10200 ft (2347-3109 m) #2: OFF #2: OFF #2: ON #2: ON #3: OFF #3: ON

Page 55 - CAUTION

Notes On-Demand Gas Tankless Water Heater Service Manual59

Page 56 - Switch No

Specifications Model NumberTemperature Range 305 15,000 - 199,000 NG15,000 - 190,000 LP705/705 ASMEIndoor (i) On-Demand Gas Tankless Water Heater Serv

Page 57 - Natural Gas Propane Gas

• 500 Tennessee Waltz Parkway • Ashland, TN 37015 •

Page 58 - Dip Switch Settings

Specifications Model NumberTemperature Range 305 Indoor (i) On-Demand Gas Tankless Water Heater Service Manual7InputMin. - Max.(BTU)Flow RateHot water

Page 59

Schematic Diagrams Outdoor Model (NOT PRESENT ONALL MODELS)(LOCATED ON BRACKET NEARFAN ON SOME MODELS)(NOT PRESENT ONALL MODELS)On-Demand Gas Tankless

Page 60

Schematic Diagrams Indoor Model (NOT PRESENT ONALL MODELS)(NOT PRESENT ONALL MODELS)(LOCATED ON BRACKET NEARFAN ON SOME MODELS)On-Demand Gas Tankless

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