INSTALLATION & OPERATING INSTRUCTIONSCATALOG NO. 6100.62C Effective: 01-15-15 Replaces: 12-18-13 P/N 241519 Rev. 4WARNING: If the informatio
10Installation CodesInstallations must be in accordance with local, state,provincial, and national codes, laws, regulations andordinances. I
11Fig. 3: Overall DimensionsHeater with Outdoor Stackless TopHeaters must not be installed under an overhang ofless than 3 ft (0.9m) from the
12The outdoor stack serves the same function as the lowprofile stackless top and should be installed in accor-dance with the same clearance requireme
134 ft (1.2m)4 ft (1.2m)1 ft (0.3m)10 ft (3m)4 ft (1.2m)3 ft (0.9m)Fig. 5: Outdoor Installation Clearances2’ (0.6m)MIN10’ (3m)OR LESS2’ (0.6m)MIN5’ (1
14Fig. 7: Gas Line Sediment TrapNOTE: Do not use Teflon tape on gas line pipethread. A flexible pipe sealant suitable for LP gasesis recommend
15Pipe Sizing for Gas ConnectionsWater ConnectionsThe heater requires water flow and positive pressureto fire and operate properly. It must the
16If there is any possibility of back-siphoning when thepump stops, it is recommended that a check valve (orvalves) also be installed in the system
17Installation Instructions—240 Volt1. Disconnect the 120V power cord from powersource.2. Remove knurled screw from the lower front panel.3. Re
18Control Adjustments—DigitalThe pool heater (chauffe-piscine) touchpad, locatedon the upper front panel of the heater, allows the userto select
2Rev. 4 reflects the following:Changes to: “Program Button” on page 20, “Illustrated Parts List” on page 35-38.Additions: NoneDeletions: None
20Service Menu and Fault HistoryTo access the Service Menu and fault history, pressthe MENU/SET and UP buttons simultaneously for 3 to5 secon
21Resets board to factory defaultsettings.Resets faults in the History File.Change from Fahrenheit toCelsius.SPA setpoint maximum adjustment.POOL
22STATUS AND DIAGNOSTICSThe digital thermostat models are programmed to display a variety of status and diagnostic messages, depend-ing on the operati
23REMOTE CONTROL INSTALLATION AND OPERATIONCAUTION: Before installing remote controls to the AFT thermostat model heaters, read the following:The digi
24REMOTE CONTROL WIRINGImportant Installation Notes for Remote or External Wiring Configuration• Remote wiring must be run in a separate conduit.• Rem
25Wiring DiagramsFig. 19: Wiring Diagram—Analog ModelsFig. 20: Wiring Diagram—Digital Models
26Post Start-Up InspectionDo not use this heater if any part has been underwater. Immediately call a qualified service technicianto ins
271. Turn off gas valve, manual gas valve, and electri-cal supply to the heater.2. Open the drain plug located on the In/Out header,under the water
283. Turn pump off and on several times. Heater shouldshut off immediately. If it does not, repeat theabove steps.Two-Speed PumpsIn some ca
29Fig. 26: Burner Tray AssemblyBurner Tray RemovalShut off main electrical power switch to heater.1Shut off gas upstream of heater.2Remove fron
WARNINGS 4Pay Attention to These Terms 4WATER CHEMISTRY 5Automatic Chlorinators & Chemical Feeders 5SAFETY 6Water Temperature Safety 6INTRODUCTIO
30Pilot Removal & Cleaning Remove burner tray from heater1Disconnect tubing from gas valve.2Remove (2) screws holding pilot bracket in place.3see
31Heat Exchanger Removal1. Shut water, gas and electricity off, close valvesand relieve pressure, then remove relief valve.Remove side i
32TROUBLESHOOTINGMechanicalPROBLEM CAUSE SOLUTIONHarmonics, or whining noise U.G. inoperative... Check movement by put
33 Power OnIs the water temperature displayed?NOYESPush MODE switch to select "Pool" or "Spa"Push Temparrow to scroll todesired
34STARTTurn knob to a desiredtemperature zone.Turn switch on.NOAfter six (6) seconds,does the pilot spark?YESIs the pilot lit?NONOYESYESDo the burners
351-J1-G1-R1-S2-S3-S2-M3-M4-M1-J2-J2-J3-J4-J4-J1-V2-V3-V4-V11-M12-M1-B10-S5-S6-S7-S8-S9-S9-S3-B6-C8-C9-C2-H3-H4-H5-H6-H6-H7-H7-H2-C3-C10-M9-M8-M5-V5-C
361-M1-C5-M(OPTIONAL)9-C8-H10-H11-H12-H13-H14-H(OPTIONAL)15-H16-H17-H9-H1-P2-P3-P4-P5-P1-H
38CALLOUT DESCRIPTION 106A 156AM MISCELLANEOUS COMPONENTS1-M Pressure Switch 1.75 PSI 006737F 006737FPressure Switch 11 PSI Special-See Adj in Service
DANGER: Indicates the presence of immediate hazards which will cause severepersonal injury, death or substantial property damage if ignored.W
www.raypak.com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468Litho in U.S.A.40
5WATER CHEMISTRYChemical imbalance can cause severe damage toyour heater and associated equipment. Maintain yourwater chemistry according to
6SpaReturn to SpaFig. 1: Spa/Chlorinator SetupSAFETYThis appliance is to be installed and operated bytrained personnel in accordance with
7WARNING: Use of any parts not manufacturedand/or approved by the manufacturer may causenon-warrantable damage.Ambient Temperature Rating o
8CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals known to the State of Californiato cause cancer, birth defects or other reproducti
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